Blog
Home  >  Blog
  • Classification of Brushless DC Motor
    Classification of Brushless DC Motor 25-Apr-Sat
    Brushless motor is a synchronous motor that uses DC power supply and realizes commutation function through electronic commutator without carbon brush and commutator, thus avoiding friction loss, spark interference and maintenance costs. Brushless motor has the advantages of high efficiency, high performance, low noise, low vibration, long life and high reliability. This paper introduces the classification of brushless motors.Classification of Brushless DC Motors1. External rotor brushless DC motor: This external rotor BLDC motor is basically the opposite of the type of internal rotor brushless motor. Also known as an external rotor brushless motor, it uses a rotating housing around a fixed internal component. External rotor BLDC motors typically use a higher number of permanent magnet poles on the rotor. This means more torque and smoother operation. The main disadvantage of the external rotor brushless DC motor is its slow speed. As a result, these types of motors are better suited for low-speed, high-torque applications.2. Inductive brushless DC motor:BLDC motor with Hall sensor is a motor that relies on the sensor to provide rotor position data. These types of brushless motors provide reliable performance at lower speeds. At lower rotational speeds, the sensor provides accurate data for smooth rotation. The motor with sensor will have the problem of delayed feedback at higher speeds, and harsh conditions such as magnetic interference or high temperature environment will also affect the sensor work, thus affecting the motor operation.3.  Sensorless brushless DC motor: This type of motor does not use Hall sensors. Instead, the controller relies on the back electromotive force generated in the stator coil to calculate the rotor position. These types of brushless DC motors offer the best performance at high speeds. You can also use them in high temperature environments because they do not use sensors. When the back electromotive force is too low or at rest to be read by the controller, the motor cannot be accurately controlled, so these motor types are suitable for high-speed, low-cost applications.4.  Single-phase brushless DC motor: the rotor used by the single-phase brushless motor is composed of a pair of north and south poles. This type of brushless DC motor design has its advantages and disadvantages. The advantage is that the motor can initially reach a very high rotation speed. On the downside, the performance of unipolar motors decreases significantly at lower speeds, which affects rotational stability and efficiency. Three-phase brushless motors use multiple magnetic poles on the rotor, up to 12 or more. As mentioned earlier, they are placed so that the opposite poles face each other. More magnetic poles provide smoother rotation, but at the expense of speed. Therefore, these types of brushless motors cannot reach high speeds and are suitable for applications with low speeds and high torque.5.  Sine wave drive brushless DC motor: sine wave driver rotates the rotor by continuously changing the voltage of the stator coil in a sinusoidal manner according to the rotation Angle of the rotor. The three phases of the motor "delay" for a specific amount of time, depending on the frequency.6.  Square wave drive brushless DC motor: square wave drive is the simplest way to drive. It switches the ON/OFF state of the electronic components according to the rotation Angle of the rotor, and then changes the direction of the current in the stator coil, thus making the rotor rotate. The rotor rotates once and the current direction changes 6 times.ConclusionSince the invention of the brushless motor, it has been plagued by technology, cost, process and other problems until the beginning of the 21st century. When the technical problems are gradually solved, the brushless motor with its excellent performance and characteristics will gradually be recognized by all walks of life, and the market share of brushless motor and its derivative products will grow rapidly.
    Read More
  • The Driving Principle of Brushless DC Motors
    The Driving Principle of Brushless DC Motors 25-Apr-Sat
    Before understanding the working principle of brushless motors, let's first learn the right-hand screw rule two (ampere rule two), as shown in the following figure:When we hold the solenoid with the right hand, the four fingers point to the direction of the current, then the end pointed by the thumb is the N pole of the solenoid, and if the current is in the opposite direction, the north and South Pole are switched positions.As shown in the figure above, we wind the stator around the coil and pass a certain current through the coil to generate a magnetic field. Lorentz's law of force states that as long as a current-carrying conductor is placed in a magnetic field, it will experience a force. Due to the reaction force, the magnet will experience equal and opposite forces. When the coil through the current, will produce a magnetic field, the magnetic field is driven by the stator's magnetic pole, the same pole repel each other, the opposite pole attracts each other, if you continue to change the direction of the coil current, then the rotor induced by the magnetic field of the magnetic pole will continue to change, then the rotor will be rotating under the action of the magnetic field.The switching sequence of the current is mainly realized by the Hall sensor, which is mainly used to determine the conduction Angle of the power transistor in the electronic commutation circuit drive circuit, so as to determine the magnetic state of the armature field. The position of the pole of the rotor permanent magnet relative to the stator armature winding is detected by it so as to determine the switching sequence of the power transistor in the electronic commutation drive circuit.In addition to Hall magnetic sensors, brushless motors can also use other sensors, such as photoelectric and electromagnetic sensors. 
    Read More
  • What Is the Difference Between Brushless Dc Motor And Brush Dc Motor?
    What Is the Difference Between Brushless Dc Motor And Brush Dc Motor? 25-Apr-Sat
    Structural AspectBrushless DC Motor: consists of a motor body and a driver, including a rotor, a stator, a sensor and an electronic controller. There is no brush and commutator, relying on the electronic controller to control the direction and size of the current in the stator winding according to the rotor position information detected by the sensor to realize the rotation of the rotor.Brush DC Motor: mainly composed of a stator (usually a permanent magnet), a rotor (composed of winding), a brush and a commutator. The brush and commutator change the direction of the current through mechanical contact, so that the rotor continues to rotate.Performance AspectBrushless DC Motor: higher efficiency, generally 85%-90%, more stable operation, low noise, almost no electrical spark, electromagnetic interference is small, due to the reduction of mechanical wear parts, long service life.Brush DC Motor: the starting speed is fast, the torque is large, but the mechanical friction between the brush and the commutator will lead to greater noise and heat during high-speed operation, and will also produce electrical sparks, which may cause electromagnetic interference to other equipment, and the efficiency is generally 75%-80%.Control AspectBrushless DC Motor: requires a complex electronic control unit to achieve accurate commutation control, usually using digital control technology, according to the rotor position sensor feedback information, precisely control the current in the stator winding on and off and order.Brush DC Motor: The control is relatively simple, by adjusting the size and direction of the DC voltage applied to both ends of the brush, you can control the speed and steering of the motor, which can be controlled by traditional analog circuits such as thyristor.Application AspectBrushless DC Motor: suitable for applications requiring high efficiency, noise, life and control accuracy, such as drones, electric vehicles, industrial automation equipment, high-end home appliances, etc. Brush DC Motor: Often used in cost-sensitive, precision requirements are not high, the need for large starting torque occasions, such as electric toys, some traditional power tools, small appliances, etc. Cost AspectBrushless DC Motor: Due to the need for components such as electronic controllers and position sensors, and high manufacturing process and material requirements, manufacturing costs are high.Brush DC Motor: simple structure, mature production process, low manufacturing cost. 
    Read More
  • Long-Life BLDC Motors for Continuous Pig Farm Feeding Equipment
    Long-Life BLDC Motors for Continuous Pig Farm Feeding Equipment 26-Aug-Mon
    Long-Life BLDC Motors for Continuous Pig Farm Feeding EquipmentModern livestock farms require feeding equipment that can operate reliably through repeated feeding cycles every day. For this reason, choosing a durable Automatic Feeder Motor is essential for maintaining stable feed transportation and reducing unexpected equipment downtime.A Brushless DC Motor is a suitable drive solution for modern Pig Farm Feeding Equipment. Unlike traditional brushed motors, BLDC motors do not use mechanical carbon brushes, reducing brush-related wear and maintenance. This makes them suitable for equipment that requires frequent operation and consistent performance.In automatic feeding equipment, the motor can drive an auger, screw conveyor, or feed distribution mechanism. These components require controlled speed and sufficient torque to transport feed smoothly. A Brushless Gear Motor combines the advantages of a BLDC motor with gearbox reduction, providing suitable output speed and increased torque for feeding applications.Tuoke offers several BLDC Gear Motor options for different equipment requirements. The 42BLFAG-XMNS Series is suitable for compact feeding equipment and smaller agricultural machines. The 57BLFAG-XMNS Series provides a higher-power solution for medium-duty feeding applications. For larger equipment requiring greater power and torque, the 86BLFAG-XMNS Series can be used for demanding feeding and conveying applications.Motor selection should consider factors such as required torque, output speed, voltage, gearbox ratio, installation space, and operating conditions. Selecting the appropriate Feed Auger Motor helps manufacturers achieve smoother feed transportation and better overall equipment performance.Tuoke also supports customized BLDC Motor Solutions for OEM customers. Depending on the equipment design, customers can request different voltage specifications, gearbox ratios, shaft configurations, mounting structures, and connector options.For manufacturers of Pig Feeding Systems, reliable motor performance is an important part of equipment quality. With efficient operation, reduced maintenance requirements, and flexible customization, Tuoke's Brushless Gear Motors provide practical drive solutions for modern livestock and agricultural automation equipment.
    Read More
  • Reliable BLDC Motor Solutions for Automatic Pig Feeding Systems
    Reliable BLDC Motor Solutions for Automatic Pig Feeding Systems 26-Aug-Mon
    Reliable BLDC Motor Solutions for Automatic Pig Feeding SystemsWith the continuous development of smart farming, automatic pig feeding systems have become an important solution for improving farm efficiency and reducing manual labor. A stable and reliable motor is the core power source of these systems, directly affecting feeding accuracy, equipment lifetime, and operating efficiency.The BLDC Motor (Brushless DC Motor) is widely used in modern agricultural automation equipment because of its high efficiency, long service life, and low maintenance requirements. Compared with traditional brushed motors, brushless motors eliminate carbon brush wear and provide more stable performance during long-term operation.In a pig farm automatic feeder, the motor usually drives a screw conveyor or auger system to transport feed from storage tanks to different feeding locations. This application requires the motor to provide sufficient torque, smooth speed control, and reliable operation under dusty and humid farm conditions.A Brushless Gear Motor is an ideal choice for these applications because the gearbox can reduce output speed while increasing torque. This allows the feeding system to transport feed smoothly and avoid problems caused by insufficient power or unstable operation.Tuoke provides various BLDC Gear Motor solutions for different livestock equipment requirements. The 42BLFAG-XMNS Series is suitable for compact feeding machines and small automation equipment. The 57BLFAG-XMNS Series provides higher torque performance for medium-sized feeding systems. For large farms and heavy-duty applications, the 86BLFAG-XMNS Series offers stronger output capability for long-distance feed transportation.Besides standard motor models, Tuoke also provides customized BLDC Motor solutions according to customer requirements, including voltage selection, gearbox ratio, shaft design, mounting structure, and connector customization. These flexible options help equipment manufacturers develop more efficient and reliable livestock automation systems.Choosing the right Automatic Feeder Motor can improve feeding efficiency, reduce maintenance costs, and extend equipment service life. With professional motor design experience and customized manufacturing capabilities, Tuoke provides dependable Brushless DC Motor solutions for global agricultural equipment manufacturers.
    Read More
  • BLDC Motor for Pig Feeding Equipment | Efficient Automatic Feeder Motor
    BLDC Motor for Pig Feeding Equipment | Efficient Automatic Feeder Motor 26-Aug-Fri
    Efficient BLDC Motor Solutions for Modern Pig Feeding EquipmentModern pig farms are increasingly adopting automatic feeding equipment to improve productivity, reduce labor requirements, and maintain consistent feed delivery. As the driving component of these systems, a reliable BLDC Motor can directly influence feeding efficiency, equipment stability, and operating life.In a pig farm automatic feeding system, the motor commonly drives an auger or screw conveyor to transport feed from the storage area to individual feeding points. This application requires stable torque, suitable speed, and reliable operation. A Brushless Gear Motor combines the efficiency of a Brushless DC Motor with gearbox reduction, providing controlled speed and increased output torque for feeding mechanisms.Compared with conventional brushed motors, BLDC Motors eliminate mechanical brush wear and can offer longer service life, lower maintenance requirements, and efficient operation. These characteristics make them suitable for agricultural equipment that operates frequently or continuously.Tuoke provides multiple BLDC Gear Motor solutions for livestock automation. The 42BLFAG-XMNS Series is suitable for compact feeding equipment, the 57BLFAG-XMNS Series provides a higher-power option for medium-duty systems, and the 86BLFAG-XMNS Series is suitable for larger equipment requiring higher power and torque.Tuoke also provides customized BLDC Motor solutions, including voltage, gearbox ratio, shaft configuration, and connector options. With the right Automatic Feeder Motor, equipment manufacturers can build reliable, efficient, and durable feeding systems for modern livestock farming.
    Read More
12345···

Copyright © Wenzhou Tuoke Drive Technology Co.,Ltd All Rights Reserved.

    

Privacy Policy

    

Terms and Conditions

    

Refund Policy

Click Here To Get Free Quote

Click Here To Get Free Quote
submit
Customise Consent Preferences

We use cookies to help you navigate efficiently and perform certain functions. You will find detailed information about all cookies under each consent category below.

The cookies that are categorised as "Necessary" are stored on your browser as they are essential for enabling the basic functionalities of the site.

We also use third-party cookies that help us analyse how you use this website, store your preferences, and provide the content and advertisements that are relevant to you. These cookies will only be stored in your browser with your prior consent.

You can choose to enable or disable some or all of these cookies but disabling some of them may affect your browsing experience.

Always Active

Necessary cookies are required to enable the basic features of this site, such as providing secure log-in or adjusting your consent preferences. These cookies do not store any personally identifiable data.

No cookies to display.

Always Active

Functional cookies help perform certain functionalities like sharing the content of the website on social media platforms, collecting feedback, and other third-party features.

No cookies to display.

Always Active

Analytical cookies are used to understand how visitors interact with the website. These cookies help provide information on metrics such as the number of visitors, bounce rate, traffic source, etc.

No cookies to display.

Always Active

Performance cookies are used to understand and analyse the key performance indexes of the website which helps in delivering a better user experience for the visitors.

No cookies to display.

Always Active

Advertisement cookies are used to provide visitors with customised advertisements based on the pages you visited previously and to analyse the effectiveness of the ad campaigns.

No cookies to display.